Design of Customised Planetary Gear Sets/Gear Plastic Moulds for Output Reduction Ratios

• Customization: Available
• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Car
• Hardness: Hardened Tooth Surface
• Model NO.: XRD-Mold-Gear
• Gear Position: Internal Gear
• Manufacturing Method: Injection Moulding
• Toothed Portion Shape: Spur Gear
• Material: Plastic
• Type: Non-Circular Gear
• Exporting Countries: Worldwide
• Mold Parts Standard: Hasco, Dme
• Mold Frame Brands: Lkm
• Mold Materials: S136/2344/718/738/Nak80/P20 etc.
• Mold Life: 50,000-1 Million Cycle Times
• Injection Molding Production Services: Can Provide
• Are Samples Available: Provide Trial Mold Samples
• Plastic Raw Material Test Report: Provided According to Product Raw Materials
• Accuracy Level: Jgma 0level-6level (as Required)
• Assist in Product Design: Yes
• Product Color: Customizable
• Reduction Ratio: Customisation
• Transport Package: Crate
• Specification: According to product size
• Trademark: Depending on your logo
• Origin: China

Product Description

Product Description

Customised precision small module gears, planetary gears, helical gears, bevel gears, sector gears, plastic worm gears, racks, etc.

 

Experts in custom design and mould making for plastic gears

Gear mould

Gear assembly finished product display

Scope of Application

Our exceptional products serve an array of industries, including micro motors, electronic devices, automotive components, household appliances, office equipment, toys, and crafts. They are ingeniously incorporated into diverse applications such as automotive rearview mirrors, headlight adjusters, timers, micro motors, reducers, printers, fax machines, cameras, DVD drives, shredders, copiers, massagers, toys, instruments, medical apparatus, vacuum cleaners, and automatic coffee machines.
 

Gear Tolerance Reference Table
 

Gear one-way tolerance __________ Combined Tolerance	Symbol	Accuracy class <mm>
	Fr	ISO	3	4	5	6	7	8	9	10
		DIN	4	5	6 , 7	8	9	10	10	11
		JIS	--	0	1	2	3	4	5	6
		AGMA	15	14	13	12,11	10	9	9	8
	fpt	ISO	3	4	5	6	7	8	9	10
		DIN	3	4	5 , 6	7	8	9	10	--
		JIS	--	0	1	2	3	4	5	6
		AGMA	15 , 14	13	12	11	10	9	8	7
	Fa	ISO	3	4	5	6	7	8	9	10
		DIN	3	4	5	5	6	7	8	9 , 10
		JIS	--	0	1	2	3	3	4	--
		AGMA	15	14	13	12	11	10	9 , 8	7 , 6
	F " -i	ISO	3	4	5	6	7	8	9	10
		DIN	--	5 , 6	7	8	9	10	--	11
		AGMA	--	14 , 13	12	11	10	9	8	8
	F " i	ISO	3	4	5	6	7	8	9	10
		DIN	--	5	6	7	8	9	9	10
		AGMA	--	13	12	11	10	9	8	7
	ISO 1328.1-1997,ISO 1328.2--1997---International Standards
	DIN 3961-8~3967-8---1978---German standard
	JIS B1702~1703(85)--Japanese Standard
	ANSI/AGMA 2000---A88--American Standard

 

Why Choose Us

With over a decade of expertise in mold making, we offer unparalleled efficiency, ensuring you save both time and money.

How to ensure superior quality in injection molding?

A-Mould Design Stage
1. We conduct comprehensive analyses of plastic products, including feasibility, shrinkage, and molding temperature assessments.
2. We engage in detailed consultations with customers, addressing aspects such as weight, design, size, molding stability, and plastic compatibility.
3. Select the finest steel based on plastic material, mold longevity, and client specifications.
4. We offer complimentary design services and mold flow analysis.


B-Mould Manufacturing Stage
1. Production commences upon confirmation of the mold design.
2. The process encompasses mold steel preparation, CNC machining, wire cutting, EDM processing, finishing, polishing, assembly, trial, and surface treatments like electroplating and nitriding.
3. We ensure precise size control and meticulous self-inspection of each mold part to meet or exceed drawing specifications and tolerances.

C-Mould Testing
1. Our initial mold trial verifies normal production and dimensional accuracy.
2. Post-polish and surface texturing, a second mold trial is conducted to ensure alignment with product designs.
3. The final sample and a mold trial video are dispatched to the customer for approval.

D-Mold Delivery
1. Prior to shipping, we ensure seamless operation of the mold's opening and closing mechanisms, and the integrity of cooling, oil, and runner systems.
2. Cavity and core are thoroughly cleaned, free from metal filings and impurities.
3. Waterways are cleared to prevent rust during lengthy sea transport.
4. We apply anti-rust agents internally, paint externally, and protect ejector pins with rust-prevention oil.
5. Each mold is labeled with a nameplate detailing name, production year, specifications, weight, and dimensions.
6. Complimentary mold accessories are supplied for customer convenience in replacements.

 

 

Company Profile

•Xiangruida, originally known as 'Xiangrun Plastic Products Factory,' has its roots in the vibrant GuangMing District where it was founded in 2009. Embracing the winds of change, it transformed in 2013 to become Xiangruida Precision Plastic Technology Co., Ltd., marking a pivotal moment in its evolution. Since then, Xiangruida has meticulously crafted a robust business structure and a dynamic model that spans four key sectors: innovative finished product design, state-of-the-art mold design, precision mold manufacturing, and cutting-edge injection molding. With a dedicated team of 30 skilled professionals, six dynamic functional departments, and a suite of advanced mold processing and injection molding machinery, Xiangruida stands at the forefront of industry innovation.

 

 

•Guided by the philosophy of 'service quality first, common sustainable development,' Xiangruida is committed to pioneering new business models and creating distinguished product and service brands. This relentless pursuit of excellence fuels the company's progress in the industry, enhancing the success of our valued clientele.
•Presently, Xiangruida's core competencies encompass a diverse array of sectors, including automotive molds (such as headlight frames, door plastic components, central control panels, and various spare parts), precision plastic molds (from air conditioner components to gearbox gears, rubber-coated molds, and equipment casings), medical device molds (including medical test tubes, reagent tubes, and equipment spare parts), and versatile silicone molds (ranging from silicone toys to food molds).

 

•To adeptly navigate the complexities of a diversified enterprise landscape, we have instituted a series of strategic enhancements in our value propositions, development models, organizational frameworks, and corporate governance, thereby positioning ourselves to seize national policy opportunities and harness industry trends effectively.

•Xiangruida is driven by a steadfast commitment to continuous improvement, focusing on high-quality development, fostering innovation, optimizing resource allocation, and nurturing core industries. Our aim is to lead with distinction, delivering premium products and services to our customers while establishing a company renowned for its unique industry attributes.

 

Packaging & Shipping

Mould Sea Freight Packaging

Product Packaging

We support sea, air and rail transportation, choose the appropriate transportation method according to your needs.

 

Ordering Procedures

FAQ

Q: What services can you provide?

A: We can provide gear design, mould making and injection moulding production services.

Q: I have an idea for a new product but am not sure if it can be produced. Can you help?

A: Absolutely, we are happy to help you with product design or other assistance, and we also offer prototype services to validate your idea!

Q. How long does it take to get an accurate quote for custom injection moulded gears and similar products and moulds?

A. Please contact us by sending us 2D/3D drawings or samples and we will provide you with a quote within 12 hours of receiving your email.

Q. How long does it take from placing an order to receiving the product?

A. Mould making cycle time (15-25 days), injection moulding products can be completed within 7 working days at the earliest according to the quantity of order.

Q. How do I pay the deposit?

A. We support a variety of payment methods, please contact our sales staff for details.

Q. Can you test the accuracy of the gears?

A. Yes, we can provide professional inspection report upon request.

Q. Are the prices quoted on the detail page accurate?

A. It depends on your product structure and processing difficulty, the quotation range on the page is the quotation range of our completed real orders, you can refer to it.

20 years focus on plastic gear design and production.

We are not the biggest, but we are responsible, and we care about the quality of every mould for long term business.

Let's work hand in hand to win together.

Welcome to enquire us.