Customization: | Available |
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Warranty: | 3 Years |
Shaping Mode: | Injection Mould |
Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Payment Methods: |
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Support payments in USD |
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Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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Injection Mould Name | Audio housings (NR-M01/ NR-M02 / NR-M03) | ||||||||
Mould Core and Cavity Metal | 718H | ||||||||
Metal Hardness | HRC 33-38 | ||||||||
Mould Base | Self-Made LKM DME | ||||||||
Mould Runner | Cld Runner | ||||||||
Runner Brand | Yudo | ||||||||
Cavity Number | 1 Cavity | ||||||||
Cycle Time | 35 Seconds | ||||||||
Tooling Lead Time | 25 Days | ||||||||
Mould Life | 50-500 million shots/5-6years,even in 10 years in good maintenance | ||||||||
Mould Precision | +/-0.01mm | ||||||||
Gate Type | Pin Point Gate,Edge Gate,Sub Gate | ||||||||
Mould Surface Treatment | EDM ,Texture,Mirror Polishing | ||||||||
Mold Cooling System | Water Cooling | ||||||||
Mould Hot Treatment | Quencher Nitridation ,Tempering,etc | ||||||||
Our Advantage |
Free Product 3D Design and Mould Structure Design | ||||||||
Strict Quality Control | |||||||||
Reasonable Price&Good After-Sales Service | |||||||||
On Time Delivery | |||||||||
Free Parts |
We have over 10 years of experience in mold making and can save you time and money.
How to make good quality injection mould?
A-Mould Design Stage
1. We will analyze the feasibility, shrinkage, molding temperature, etc. of plastic products.
2. We will communicate with customers, including details such as the weight, style design, size appearance, injection molding stability, plastic applicability, etc. of plastic products.
3. Choose the appropriate steel according to the material of the plastic product, mold life, and customer requirements.
4. Provide free design and mold flow analysis.
B-Mould manufacturing stage
1. Production starts after the mold drawing is confirmed.
2. Including mold steel preparation, CNC rough machining, wire cutting, EDM machining, parts finishing, polishing, assembly, mold trial, electroplating, nitriding, etc.
3. Precisely control the size and self-check each mold part according to the requirements of the drawing size and tolerance range.
C-Mould Testing
1. Our first mold trial is to check whether the product is produced normally and the size is correct.
2. After the mold is polished, sun-textured or other surface processes, we will try the mold again and compare the mold trial sample with the product design drawing.
3.Then send the final sample and mold trial video to the customer for confirmation.
D-Mold delivery
1. Before the mold is shipped, we will check whether the plastic mold opens and closes smoothly, and whether the water cooling system, hydraulic oil system, and hot runner system are intact.
2. The cavity and core are clean, without iron filings and impurities.
3. Blow clean the waterway to prevent rust from long-term sea transportation.
4. Spray anti-rust agent inside the mold, spray paint outside the mold, and apply anti-rust oil to the ejector pin.
5. A nameplate will be affixed to the mold, which will state the mold name, production year, mold information, mold weight, and size.
6. Mold accessories are provided free of charge (for customer replacement).
Plastic Materials | ABS, PC, PP, PVC,PS, PMMA, PBT, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,...etc. |
Other materials
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Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper...Metal...etc.
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Quality
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RoSH and SGS standard
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Size
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Molds and products according to your 2D and 3D drawing |
Color,Quantity,Unit price,Tooling cost,Tooling size
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To be discussed
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Package:
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Standard exported Wooden box packed, Fumigation process(upon required)
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Mold Building Lead Time:
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T0, 15-25 Working days, Part measurement report (upon required)
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Experience:
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20 years experience in plastic injection mold making and plastic prouducts produce.
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To be discussed
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Applicable mold types, product appearance requirements, hot and cold runner systems, injection molding process requirements, interchangeable core fittings ...... etc.
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Mould Base:
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Hasco Standard, European Standard, World Standard
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Mould Base Material:
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LKM, FUTA, HASCO, DME,...etc. Or as per Customer's Requirment.
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Surface Finish:
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High gloss polishing,Frosted (upon required)
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Cavity/Core Steel:
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NAK80,P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083 , 2767 ...etc.
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Hot/ Cold Runner
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INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand...etc.
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Mould Life:
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5,000 to 1,000,000 Shots. (According to your working environment.)
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Design & Program Softwares:
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CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA....etc.
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Export Country:
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Europe, America, Australian, UK, Canada, France, Germany, Italy...etc.:
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Commonly used mold steel and hardness for reference: | |||||||||
Steel Grade | S50c | P20 | P20H | 718h | Nak80 | 2738H | H13 | 2344 | S136 |
Hardness (HRC) | 17-22 | 28-32 | 33-37 | 33-38 | 34-40 | 36-40 | 48-50 | 48-52 | 48-52 |
Mould Maintenance Tips
1. Routine maintenance of the mould:refueling of various moving parts such as thimbles,guide posts,and guide sleeves,cleaning the surface of the mold,and dredging accumulated water.
2. Regular maintenance:cleaning of exhaust grooves,discharge of trapped air and black spots,correction of damaged and worn parts.
3. Appearance maintenance: spray paint on the outside of the mould to prevent rust. fixed mold and movable mould should be coated with anti-rust oil.when the mould is stored,it should be airtight to prevent dust from entering the cavity.
Other Products
Mould Sea Freight Packaging | Product Packaging |
We support sea, air and rail transport, and offer different types of transport according to your needs. |
Q: What services can you provide?
A: We can provide mold design, mold manufacturing, injection molding production services.
Q: I have an idea for a new product but am not sure if it can be produced. Can you help?
A: Of course, we are happy to assist you with product design or other assistance, and we also provide prototype services to verify your ideas!
Q. How soon can I get an accurate quote for custom injection molded parts and molds?
A: Send 2D/3D drawings or samples to contact us, we will quote to you within 24 hours after receiving the email.