With a robust decade-long expertise in mold making, we stand poised to save you both time and money, ensuring efficiency and cost-effectiveness.
How to Create High-Quality Injection Molds?
A-Mould Design Stage
1. We undertake a comprehensive analysis of the feasibility, shrinkage rates, molding temperature, and more, aligning our strategies with the specific needs of your plastic products.
2. Open communication with our clients is key, allowing us to meticulously discuss details such as weight, design style, size, stability in injection molding, and plastic applicability.
3. Selecting the appropriate steel is crucial. It is tailored to the plastic material, mold longevity, and fulfills customer specifications.
4. We offer complimentary design services and conduct thorough mold flow analyses to ensure top-tier quality.
B-Mould Manufacturing Stage
1. Our production journey begins once the mold designs are approved, setting the stage for precision crafting.
2. This stage encompasses meticulous processes including mold steel preparation, CNC machining, wire cutting, EDM processes, finishing, polishing, assembly, mold trials, electroplating, and nitriding.
3. We ensure each mold part adheres strictly to the drawing requirements, maintaining precise size control and self-inspection protocols.
C-Mould Testing
1. Our initial mold trials ensure that production runs smoothly and dimensions meet exact specifications.
2. Post-polishing and surface processing like sun-texturing, we conduct further mold trials, comparing samples meticulously against design schematics.
3. We then provide the final sample and detailed mold trial video to our clients for their confirmation and satisfaction.
D-Mold Delivery
1. Prior to shipment, we rigorously check that each mold opens and closes seamlessly, ensuring all systems such as water cooling, hydraulic oil, and hot runner are fully operational.
2. We certify that the cavity and core are pristine, devoid of iron filings or impurities, ready for optimal performance.
3. To combat rust during lengthy sea transit, we thoroughly clean the waterway system.
4. We apply a protective anti-rust agent inside, paint the exterior, and lubricate ejector pins with anti-rust oil.
5. Each mold is meticulously labeled with an enduring nameplate detailing mold name, year of production, specifications, weight, and dimensions.
6. We generously include mold accessories at no extra charge, facilitating seamless customer replacement.
| Commonly used mold steel and hardness for reference: |
| Steel Grade |
S50c |
P20 |
P20H |
718h |
Nak80 |
2738H |
H13 |
2344 |
S136 |
| Hardness (HRC) |
17-22 |
28-32 |
33-37 |
33-38 |
34-40 |
36-40 |
48-50 |
48-52 |
48-52 |
Mould Maintenance Tips
1. For consistent performance, maintain your mold with regular lubrication of moving parts like thimbles and guide posts, cleaning surfaces, and ensuring clear water pathways.
2. Scheduled maintenance involves cleaning exhaust grooves, releasing trapped air and black spots, and repairing any wear and tear.
3. To preserve the mold's appearance, we recommend external spraying with rust-preventative paint. Both fixed and movable molds should be treated with anti-rust oil and stored in airtight conditions to block dust ingress into the cavity.
•Originally founded as 'Xiangrun Plastic Products Factory' in GuangMing District in 2009, our company transformed and rebranded to Xiangruida Precision Plastic Technology Co., Ltd. in 2013 to meet the evolving demands of the industry. Since this pivotal transformation, we have forged a robust business structure encompassing four key sectors: finished product design, mold design, mold manufacturing, and injection molding. Our company boasts 6 specialized departments and a dedicated team of 30 professionals, all supported by a full suite of cutting-edge mold processing and injection molding machinery.
•Guided by the philosophy of 'service quality first, common sustainable development,' Xiangruida continuously innovates its business model, builds strong product and service brands, and actively drives advancement within the industry. This relentless pursuit of excellence ensures that we illuminate the path to success for our customers.
•Currently, Xiangruida's expertise spans a diverse range of sectors, including: automotive molds (such as headlight frames, door plastic components, central control panels, and spare parts), plastic molds (for air conditioning units, gearbox gears, rubber-coated molds, equipment enclosures), medical device molds (like medical test tubes, reagent tubes, equipment spare parts), and silicone molds (featuring silicone toys, food molds), among others.
•By embracing the evolution of diversified enterprise development, Xiangruida has implemented strategic improvements across our core values, development models, organizational frameworks, and corporate governance. These enhancements empower us to adeptly navigate national policies and industry trends, positioning us at the forefront of innovation.
•Xiangruida is committed to the philosophy of continuous improvement, underscored by a focus on high-quality development. We prioritize innovation, optimize resource allocation, and nurture our core industries to cement our leadership in the market. Our goal is to deliver superior products and services, crafting an enterprise renowned for its distinct industry characteristics.
| Mould Sea Freight Packaging |
Product Packaging |
| We support sea, air and rail transportation, choose the appropriate transportation method according to your needs. |
Q: What services can you provide?
A: We can provide gear design, mould making and injection moulding production services.
Q: I have an idea for a new product but am not sure if it can be produced. Can you help?
A: Absolutely, we are happy to help you with product design or other assistance, and we also offer prototype services to validate your idea!
Q. How long does it take to get an accurate quote for custom injection moulded gears and similar products and moulds?
A. Please contact us by sending us 2D/3D drawings or samples and we will provide you with a quote within 12 hours of receiving your email.
Q. How long does it take from placing an order to receiving the product?
A. Mould making cycle time (15-25 days), injection moulding products can be completed within 7 working days at the earliest according to the quantity of order.
Q. How do I pay the deposit?
A. We support a variety of payment methods, please contact our sales staff for details.
Q. Can you test the accuracy of the gears?
A. Yes, we can provide professional inspection report upon request.
Q. Are the prices quoted on the detail page accurate?
A. It depends on your product structure and processing difficulty, the quotation range on the page is the quotation range of our completed real orders, you can refer to it.
20 years focus on plastic gear design and production.
We are not the biggest, but we are responsible, and we care about the quality of every mould for long term business.
Let's work hand in hand to win together.
Welcome to enquire us.
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